Solutions for Tapes / Monofilaments
Monofilaments and tapes offer a wide range of applications. In woven form they are used in the production of extremely hard-wearing geotextiles, as well as for agrotextiles and for stabilizing and fortifying concrete. Also robust artificial turf, dimensionally stable carpet backing and jute substitute fabric are made from monofilament material. Single monofilament fibers in various thicknesses make excellent fishing line or find application as high-grade surgical suture material.
Whatever the form or application of the monofilament material — with “Made with SAHM Winding Technology” we give our promise that monofilaments and tapes will be wound with the highest possible precision, which positively impacts the quality of the end product.
TWINSTAR II Series
TWINSTAR II Series
TWINSTAR II - The trusted industry leader
The first TWINSTAR model was introduced by SAHM to our customers 20 years ago. Since that time, the TWINSTAR has developed to become the top automatic winder for the production of High Performance Fibers across a wide range of applications.
Manufacturers value TWINSTAR for its compact and modular design, for the consist-ently outstanding operational performance it delivers, as well as for its 99.9 % bobbin changeover reliability. Due to the electronic data input of all winding and process parameters, the TWINSTAR also provides unsurpassed flexibility in product changes and recipe handling.
LinStar
LinStar
Combination of all maximum values is not possible
- Applications
- Tapes
- Coated or dipped yarns
- Monofilaments
- Artificial grass yarns
Others on request
- Advantages
- Maximum adaptability to diverse production requirements thanks to Flexible Traverse with linear drive
- High process reliability for downstream operations through use of tapered edges
- Bobbin changeover with no waste and no downtimes
- Metered yarn length
- Bobbin changeover reliability of 99.8%
- Quick and efficient product changes by electronic data input of all winding parameters
- Adaptable to an automatic bobbin handling system
- Minimum maintenance expenditures (e.g. no lubricants)
- Minimum energy consumption
- Low noise level
- Technical dataWinding technologyPrecision cross windingDriveFrequency-controlledFrame2- or 3-tierTiter150 to 4,500 dtex*Winding speedUp to 600 m/minWinding ratioElectronicTraverse lengthAdjustable from 200 to 300 mm*Package diameterMax. 320 mmTube inside diameter82.55; 90 or 94 mm*Tube length218, 290 or 330 mm*Package weightMax. 20 kg*Yarn tension30 to 350 cNNumber of ends per winding headSingle or multiple*others on request.
Combination of all maximum values is not possible - Features
- Flexible Traverse with linear drive:
Providing full adjustability for traverse length, bobbin shape, bobbin positioning and yarn reserve - Automatic bobbin changeover on reaching one of the following criteria:
yarn length, winding time, package diameter or external signal - Adjustable, defined yarn reserve after automatic bobbin changeover
- Pneumatic mandrel
- Central process control unit (HMI touch screen) for input, display and storage of process and machine parameters
- Alarm management (e.g. yarn break, bobbin changeover) and error history
- Flexible Traverse with linear drive:
- Options
- Bobbin push-off device with parking position:
During automatic bobbin changeover, the finished bobbin is pushed into a parking position while the next bobbin is already being wound – perfect for automated doffing and higher flexibility for manual doffing - Pull roll (godet): One godet per winding head pulling the yarn from the preprocess
- Quality sensor: Monitoring of yarn thickness and additional parameters of material quality
- Interface to DCS (Distributed Control System) or OPC UA data exchange system
- Automation: Adaptable to different handling systems
- Smart View: Monitoring application to track the production of each winder
- Remote Support: Remote access and support for diagnosis and guidance during troubleshooting
- Bobbin push-off device with parking position:
- Tapes
- Coated or dipped yarns
- Monofilaments
- Artificial grass yarns
Others on request
SAHM 240XE
SAHM 240XE
250 to 3500 dtex (fibrillated up to 6000 dtex)
Bundled monofilaments:
Total titer up to 6000 dtex
Combination of all maximum values is not possible
- Applications
- Flat, fibrillated and folded tapes
- Single, embossed (Danline) and bundled monofilaments
- Advantages
- Excellent package quality and reproducible yarn package formation
- Compact and modular design
- Outstanding flexibility and wide range of applications
- Quick and efficient product changes via central process control
- Electronic input of all winding parameters
- Technical dataTiterTapes:
250 to 3500 dtex (fibrillated up to 6000 dtex)
Bundled monofilaments:
Total titer up to 6000 dtexWinding speedMax. 420 m/minTraverse length200, 250 or 300 mmDriveFrequency-controlledFrame3- or 4-tierTube inside diameter82.5 or 90 mmTube length230, 290 or 330 mmPackage diameterMax. 320 mmWinding ratioElectronicMaterial width/diameterMonofilaments, single threads:
ø 0.15 to 0.60 mm
Tapes:
single thread from 0.9 to 7 mm
double thread starting at 2 x 0.9 mmWinding technologyPrecision cross winding*others on request.
Combination of all maximum values is not possible - Features
- Special surface coating of yarn touching elements
- Electronically controlled and infinitely variable winding ratio
- Individual doffing signal (LED light per winding head)
- Options
- Double-sided frame design
- Yarn supply/yarn guide path with rollers
- Decreasing bail pressure (mechanical)
- Decreasing yarn tension (mechanical)
- easyDOFFING (semi-automatic bobbin changeover with suction gun)
- Mirrored winding head design (p-wind)
- Central alarm management (e.g. yarn break, central doffing signal)
- Flat, fibrillated and folded tapes
- Single, embossed (Danline) and bundled monofilaments
SAHM 260XE
SAHM 260XE
Total titer up to 15000 dtex
Tapes:
150 to 3500 dtex (fibrillated up to 20000 dtex - in a special version up to 36000 dtex)
Combination of all maximum values is not possible
- Applications
- Flat, fibrillated and folded tapes
- Single, embossed (Danline) and bundled monofilaments
- Advantages
- Excellent package quality and reproducible yarn package formation
- Compact and modular design
- Outstanding flexibility and wide range of applications
- Quick and efficient product changes via central process control
- Electronic input of all winding parameters
- Modern operating concept via HMI
- Technical dataTiterBundled Monofilaments:
Total titer up to 15000 dtex
Tapes:
150 to 3500 dtex (fibrillated up to 20000 dtex - in a special version up to 36000 dtex)Winding speedMax. 500 m/minTraverse length200, 250 or 300 mm (optional 400 mm)DriveFrequency-controlledFrame2-, 3- or 4-tierTube inside diameter82.5 or 90 mmTube length230, 290 or 330 mm (optional 440 mm)Package diameterMax. 320 mm (optional up to 450 mm)Winding ratioElectronicMaterial width/diameterMonofilaments, single threads:
ø 0.15 to 0.60 mm
Tapes:
single thread from 0.9 to 7 mm
double thread starting at 2 x 0.9 mmWinding technologyPrecision cross winding*others on request.
Combination of all maximum values is not possible - Features
- Special surface coating of yarn touching elements
- Electronically controlled and infinitely variable winding ratio
- Winding length display (display in HMI)
- Options
- Double-sided frame design
- Yarn supply/yarn guide path with rollers
- Decreasing bail pressure (mechanical)
- Decreasing yarn tension (mechanical)>/li>
- Pneumatic mandrel
- Pneumatically adjustable yarn tension
- Interface to DCS
- Central alarm management (e.g. yarn break, central doffing signal)
- Flat, fibrillated and folded tapes
- Single, embossed (Danline) and bundled monofilaments
SAHM 700XE
SAHM 700XE
Combination of all maximum values is not possible
- Applications
- Monofilaments from PP, PES, PE, PA, PA66, LLDPE, HDPE
- Artificial grass yarn
- Advantages
- Excellent package quality
- Reproducible yarn package formation
- Electronic input of all winding parameters
- Quick and efficient product changes via central process control
- Compact and modular design
- Outstanding flexibility and wide range of applications
- Various bobbin types possible: cylindrical, biconical and diabolo
- Technical dataWinding speed10 to 400 m/minTraverse lengthMax. 365 mmDriveFrequency-controlledFrame3-tier - to max. ø 355 mm
4-tier - to max. ø 250 mm*Tube lengthUp to 300 mm*Package diameterMax. 355 mmWinding ratioElectronicPackage weightMax. 20 kgYarn tension30 to 1250 cN*TubesK200, K250, K355, HKV, FLP 300; paper, plastic and aluminium tubes possibleMaterial width/diameterø 0.08 to 1.5 mm*Winding technologyParallel winding*others on request.
Combination of all maximum values is not possible - Features
- Individual drives per spindle and traverse
- Central process control unit (HMI touch screen) for input, display and storage of process and machine parameters
- Decreasing yarn tension
- Integrated software option for winder grouping
- Options
- Single- or double-sided frame construction
- Recipe database
- Interface to DCS (OPC-UA)
- Monofilaments from PP, PES, PE, PA, PA66, LLDPE, HDPE
- Artificial grass yarn
SAHM 750XE
SAHM 750XE
Combination of all maximum values is not possible
- Applications
- Monofilaments from PP, PES, PE, PA
- Advantages
- Excellent package quality and reproducible yarn package formation
- Zero waste in production
- Metered yarn length
- Quick and efficient product changes
- Electronic input of all winding parameters
- Various package shapes possible: cylindrical, biconical, cops
- Highest flexibility and wide range of applications
- Technical dataTiter200 to 8000 dtexWinding speedMax. 400 m/minTraverse lengthMax. 285 mmDriveFrequency-controlledFrame3-tierPackage diameterMax. 355 mmYarn tension20 to 1500 cNWinding ratioElectronicTubesK200, K250 or K355**others on request.
Combination of all maximum values is not possible
- Monofilaments from PP, PES, PE, PA
SAHM 780XE
SAHM 780XE
Combination of all maximum values is not possible
- Applications
Monofilaments, materials similar to monofilaments for e.g. fishing lines, tooth brushes, fabrics for protection against insects, packaging nets, filters
- Advantages
- Automatic optimization of traverse width during package build-up
- Zero production waste - no downtime during bobbin changeover
- Quick and efficient product changes
- Allows higher production speed in the extrusion process
- Low maintenance with optimized machine design
- Central yarn tension adjustment with HMI
- Compact design
- Ready for automated package doffing
- Technical dataMaterial diameter0.1 to 0.6 mm*Winding speedMax. 600 m/min.Yarn tension10 to 350 cNWinding technologyParallel windingTubesK160, K200, K250*Package diameterMax. 300 mm*others on request.
Combination of all maximum values is not possible
Monofilaments, materials similar to monofilaments for e.g. fishing lines, tooth brushes, fabrics for protection against insects, packaging nets, filters
SAHM 790XE
SAHM 790XE
Combination of all maximum values is not possible
- Applications
- Monofilaments, materials similar to monofilaments for e.g. fishing lines, tooth brushes, fabrics for protection against insects, packaging nets, filters
- Advantages
- Excellent package quality and reproducible yarn package formation by single yarn tension control
- Zero production waste - no downtime during bobbin changeover
- Metered yarn length
- Allows higher production speed in the extrusion process
- Integrated start-up winder for efficient threading during winder start up and in case of yarn break
- Low maintenance with optimized machine design
- Technical dataTiter76 to 1000 dtexWinding speedMax. 400 m/minTraverse lengthMax. 500 mmDriveFrequency-controlledFrame5-tierTube length380 to 510 mm*Package diameterMax. 180 mmWinding ratioElectronicYarn tension15 to 100 cNWinding technologyParallel winding for cop shapeTube materialCardboard*Tube diameterInner = 50 mm, outer = 60 mm**others on request.
Combination of all maximum values is not possible - Features
- Automatic bobbin change-over on reaching one of the following criteria: yarn length, winding time, package weight, package diameter or external signal
- Individual drives for spindle and traversing
- Individually controlled single-traversing
- Central process control unit (HMI touch screen) for input, display and storage of process and machine parameters
- Yarn reserve (fixed)
- Defined deposition of the yarn end
- Central alarm management (e.g. yarn break, bobbin changeover)
- Options
- Interface to DCS (OPC-UA)
- Monofilaments, materials similar to monofilaments for e.g. fishing lines, tooth brushes, fabrics for protection against insects, packaging nets, filters
SAHM two60
SAHM two60
Combination of all maximum values is not possible
- Applications
- Flat and fibrillated tapes
- Grass yarn
- Single and bundled monofilaments
- Advantages
- Excellent package quality
- Electronically controlled winding ratio
- Modular design with dual inverter technology
- Easy operator tape handling with minimum contact points
- Efficient product changes by electronic input of all winding parameters
- Central machine control by HMI II with 5,7" touch screen
- Meter counter / doff signal
- Minimum maintenance expenditures
- Technical dataTiter150 to 20000 dtex*Winding speedMax. 600 m/minTraverse length200, 250 or 300 mm*DriveFrequency-controlledFrameUp to 4 tiersTube inside diameter82.55 or 90 mm*Tube length230, 290 or 330 mm*Package diameterMax. 320 mmWinding ratioElectronicMaterial width/diameterMonofilaments, single ends:
ø 0.1 to 0.6 mm
Tapes:
single thread from 0.9 to 7 mm
double thread starting at 2 x 0.9 mm*others on request.
Combination of all maximum values is not possible - Options
easyDOFFING System
The easyDOFFING System automates processes during bobbin change-over making one-man operation possible.
- Flat and fibrillated tapes
- Grass yarn
- Single and bundled monofilaments