TAPES / MONOFILAMENTS

Made with SAHM Winding Technology.

Mesh
Tapes / Monofilaments applications

Solutions for Tapes / Monofilaments

Monofilaments and tapes offer a wide range of applications. In woven form they are used in the production of extremely hard-wearing geotextiles, as well as for agrotextiles and for stabilizing and fortifying concrete. Also robust artificial turf, dimensionally stable carpet backing and jute substitute fabric are made from monofilament material. Single monofilament fibers in various thicknesses make excellent fishing line or find application as high-grade surgical suture material.

Whatever the form or application of the monofilament material — with “Made with SAHM Winding Technology” we give our promise that monofilaments and tapes will be wound with the highest possible precision, which positively impacts the quality of the end product.

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TWINSTAR II Series

TWINSTAR II Series

TWINSTAR II - The trusted industry leader

The first TWINSTAR model was introduced by SAHM to our customers 20 years ago.  Since that time, the TWINSTAR has developed to become the top automatic winder for the production of High Performance Fibers across a wide range of applications.

Manufacturers value TWINSTAR for its compact and modular design, for the consist-ently outstanding operational performance it delivers, as well as for its 99.9 % bobbin changeover reliability. Due to the electronic data input of all winding and process parameters, the TWINSTAR also provides unsurpassed flexibility in product changes and recipe handling. 

LinStar
Automatic Precision Cross Winder with Flexible Traverse
Winding head of an automatic Precision Cross Winder with Flexible Traverse, type LinStar

LinStar

Automatic Precision Cross Winder with Flexible Traverse
Winding technology
Precision cross winding
Drive
Frequency-controlled
Frame
2- or 3-tier
*others on request.
Combination of all maximum values is not possible
More
LinStar
  • Applications
    • Tapes
    • Coated or dipped yarns
    • Monofilaments
    • Artificial grass yarns

    Others on request

  • Advantages
    • Maximum adaptability to diverse production requirements thanks to Flexible Traverse with linear drive
    • High process reliability for downstream operations through use of tapered edges
    • Bobbin changeover with no waste and no downtimes
    • Metered yarn length
    • Bobbin changeover reliability of 99.8%
    • Quick and efficient product changes by electronic data input of all winding parameters
    • Adaptable to an automatic bobbin handling system
    • Minimum maintenance expenditures (e.g. no lubricants)
    • Minimum energy consumption
    • Low noise level
  • Technical data
    Winding technology
    Precision cross winding
    Drive
    Frequency-controlled
    Frame
    2- or 3-tier
    Titer
    150 to 4,500 dtex*
    Winding speed
    Up to 600 m/min
    Winding ratio
    Electronic
    Traverse length
    Adjustable from 200 to 300 mm*
    Package diameter
    Max. 320 mm
    Tube inside diameter
    82.55; 90 or 94 mm*
    Tube length
    218, 290 or 330 mm*
    Package weight
    Max. 20 kg*
    Yarn tension
    30 to 350 cN
    Number of ends per winding head
    Single or multiple
    *others on request.
    Combination of all maximum values is not possible
  • Features
    • Flexible Traverse with linear drive:
      Providing full adjustability for traverse length, bobbin shape, bobbin positioning and yarn reserve
    • Automatic bobbin changeover on reaching one of the following criteria: 
      yarn length, winding time, package diameter or external signal
    • Adjustable, defined yarn reserve after automatic bobbin changeover
    • Pneumatic mandrel
    • Central process control unit (HMI touch screen) for input, display and storage of process and machine parameters
    • Alarm management (e.g. yarn break, bobbin changeover) and error history

     

  • Options
    • Bobbin push-off device with parking position: 
      During automatic bobbin changeover, the finished bobbin is pushed into a parking position while the next bobbin is already being wound – perfect for automated doffing and higher flexibility for manual doffing
    • Pull roll (godet): One godet per winding head pulling the yarn from the preprocess
    • Quality sensor: Monitoring of yarn thickness and additional parameters of material quality
    • Interface to DCS (Distributed Control System) or OPC UA data exchange system
    • Automation: Adaptable to different handling systems
    • Smart View: Monitoring application to track the production of each winder
    • Remote Support: Remote access and support for diagnosis and guidance during troubleshooting
  • Tapes
  • Coated or dipped yarns
  • Monofilaments
  • Artificial grass yarns

Others on request

SAHM 240XE
Precision Cross Winder
Winding head of a SAHM Precision Cross Winder, type SAHM 240XE TAPES / MONOFILAMENTS

SAHM 240XE

Precision Cross Winder
Titer
Tapes:
250 to 3500 dtex (fibrillated up to 6000 dtex)
Bundled monofilaments:
Total titer up to 6000 dtex
Winding speed
Max. 420 m/min
Traverse length
200, 250 or 300 mm
*others on request.
Combination of all maximum values is not possible
More
SAHM 240XE
  • Applications
    • Flat, fibrillated and folded tapes
    • Single, embossed (Danline) and bundled monofilaments
  • Advantages
    • Excellent package quality and reproducible yarn package formation
    • Compact and modular design
    • Outstanding flexibility and wide range of applications
    • Quick and efficient product changes via central process control
    • Electronic input of all winding parameters
  • Technical data
    Titer
    Tapes:
    250 to 3500 dtex (fibrillated up to 6000 dtex)
    Bundled monofilaments:
    Total titer up to 6000 dtex
    Winding speed
    Max. 420 m/min
    Traverse length
    200, 250 or 300 mm
    Drive
    Frequency-controlled
    Frame
    3- or 4-tier
    Tube inside diameter
    82.5 or 90 mm
    Tube length
    230, 290 or 330 mm
    Package diameter
    Max. 320 mm
    Winding ratio
    Electronic
    Material width/diameter
    Monofilaments, single threads:
    ø 0.15 to 0.60 mm
    Tapes:
    single thread from 0.9 to 7 mm
    double thread starting at 2 x 0.9 mm
    Winding technology
    Precision cross winding
    *others on request.
    Combination of all maximum values is not possible
  • Features
    • Special surface coating of yarn touching elements
    • Electronically controlled and infinitely variable winding ratio
    • Individual doffing signal (LED light per winding head)
  • Options
    • Double-sided frame design
    • Yarn supply/yarn guide path with rollers
    • Decreasing bail pressure (mechanical)
    • Decreasing yarn tension (mechanical)
    • easyDOFFING (semi-automatic bobbin changeover with suction gun)
    • Mirrored winding head design (p-wind)
    • Central alarm management (e.g. yarn break, central doffing signal)
  • Flat, fibrillated and folded tapes
  • Single, embossed (Danline) and bundled monofilaments
SAHM 260XE
Precision Cross Winder
Winding head of a SAHM Precision Cross Winder, type SAHM 260XE TAPES / MONOFILAMENTS

SAHM 260XE

Precision Cross Winder
Titer
Bundled Monofilaments:
Total titer up to 15000 dtex
Tapes:
150 to 3500 dtex (fibrillated up to 20000 dtex - in a special version up to 36000 dtex)
Winding speed
Max. 500 m/min
Traverse length
200, 250 or 300 mm (optional 400 mm)
*others on request.
Combination of all maximum values is not possible
More
SAHM 260XE
  • Applications
    • Flat, fibrillated and folded tapes
    • Single, embossed (Danline) and bundled monofilaments
  • Advantages
    • Excellent package quality and reproducible yarn package formation
    • Compact and modular design
    • Outstanding flexibility and wide range of applications
    • Quick and efficient product changes via central process control
    • Electronic input of all winding parameters
    • Modern operating concept via HMI
  • Technical data
    Titer
    Bundled Monofilaments:
    Total titer up to 15000 dtex
    Tapes:
    150 to 3500 dtex (fibrillated up to 20000 dtex - in a special version up to 36000 dtex)
    Winding speed
    Max. 500 m/min
    Traverse length
    200, 250 or 300 mm (optional 400 mm)
    Drive
    Frequency-controlled
    Frame
    2-, 3- or 4-tier
    Tube inside diameter
    82.5 or 90 mm
    Tube length
    230, 290 or 330 mm (optional 440 mm)
    Package diameter
    Max. 320 mm (optional up to 450 mm)
    Winding ratio
    Electronic
    Material width/diameter
    Monofilaments, single threads:
    ø 0.15 to 0.60 mm
    Tapes:
    single thread from 0.9 to 7 mm
    double thread starting at 2 x 0.9 mm
    Winding technology
    Precision cross winding
    *others on request.
    Combination of all maximum values is not possible
  • Features
    • Special surface coating of yarn touching elements
    • Electronically controlled and infinitely variable winding ratio
    • Winding length display (display in HMI)
  • Options
    • Double-sided frame design
    • Yarn supply/yarn guide path with rollers
    • Decreasing bail pressure (mechanical)
    • Decreasing yarn tension (mechanical)>/li>
    • Pneumatic mandrel
    • Pneumatically adjustable yarn tension
    • Interface to DCS
    • Central alarm management (e.g. yarn break, central doffing signal)
  • Flat, fibrillated and folded tapes
  • Single, embossed (Danline) and bundled monofilaments
SAHM 700XE
Parallel Winder
Winding heads of a Parallel Winder, type SAHM 700XE

SAHM 700XE

Parallel Winder
Winding speed
10 to 400 m/min
Traverse length
Max. 365 mm
Drive
Frequency-controlled
*others on request.
Combination of all maximum values is not possible
More
SAHM 700XE
  • Applications
    • Monofilaments from PP, PES, PE, PA, PA66, LLDPE, HDPE
    • Artificial grass yarn
  • Advantages
    • Excellent package quality
    • Reproducible yarn package formation
    • Electronic input of all winding parameters
    • Quick and efficient product changes via central process control
    • Compact and modular design
    • Outstanding flexibility and wide range of applications
    • Various bobbin types possible: cylindrical, biconical and diabolo
  • Technical data
    Winding speed
    10 to 400 m/min
    Traverse length
    Max. 365 mm
    Drive
    Frequency-controlled
    Frame
    3-tier - to max. ø 355 mm
    4-tier - to max. ø 250 mm*
    Tube length
    Up to 300 mm*
    Package diameter
    Max. 355 mm
    Winding ratio
    Electronic
    Package weight
    Max. 20 kg
    Yarn tension
    30 to 1250 cN*
    Tubes
    K200, K250, K355, HKV, FLP 300; paper, plastic and aluminium tubes possible
    Material width/diameter
    ø 0.08 to 1.5 mm*
    Winding technology
    Parallel winding
    *others on request.
    Combination of all maximum values is not possible
  • Features
    • Individual drives per spindle and traverse
    • Central process control unit (HMI touch screen) for input, display and storage of process and machine parameters
    • Decreasing yarn tension
    • Integrated software option for winder grouping
  • Options
    • Single- or double-sided frame construction
    • Recipe database
    • Interface to DCS (OPC-UA)
  • Monofilaments from PP, PES, PE, PA, PA66, LLDPE, HDPE
  • Artificial grass yarn
SAHM 750XE
Automatic Parallel Winder
Detail photo of an automatic Parallel Winder, type SAHM 750XE TAPE

SAHM 750XE

Automatic Parallel Winder
Titer
200 to 8000 dtex
Winding speed
Max. 400 m/min
Traverse length
Max. 285 mm
*others on request.
Combination of all maximum values is not possible
More
SAHM 750XE
  • Applications
    • Monofilaments from PP, PES, PE, PA
  • Advantages
    • Excellent package quality and reproducible yarn package formation
    • Zero waste in production
    • Metered yarn length
    • Quick and efficient product changes
    • Electronic input of all winding parameters
    • Various package shapes possible: cylindrical, biconical, cops
    • Highest flexibility and wide range of applications
  • Technical data
    Titer
    200 to 8000 dtex
    Winding speed
    Max. 400 m/min
    Traverse length
    Max. 285 mm
    Drive
    Frequency-controlled
    Frame
    3-tier
    Package diameter
    Max. 355 mm
    Yarn tension
    20 to 1500 cN
    Winding ratio
    Electronic
    Tubes
    K200, K250 or K355*
    *others on request.
    Combination of all maximum values is not possible
  • Monofilaments from PP, PES, PE, PA
SAHM 780XE
Automatic Parallel Winder
Detailed photo of an Automatic Parallel Winder, type SAHM 780XE

SAHM 780XE

Automatic Parallel Winder
Material diameter
0.1 to 0.6 mm*
Winding speed
Max. 600 m/min.
Yarn tension
10 to 350 cN
*others on request.
Combination of all maximum values is not possible
More
SAHM 780XE
  • Applications

    Monofilaments, materials similar to monofilaments for e.g. fishing lines, tooth brushes, fabrics for protection against insects, packaging nets, filters

  • Advantages
    • Automatic optimization of traverse width during package build-up
    • Zero production waste - no downtime during bobbin changeover
    • Quick and efficient product changes
    • Allows higher production speed in the extrusion process
    • Low maintenance with optimized machine design
    • Central yarn tension adjustment with HMI
    • Compact design
    • Ready for automated package doffing
  • Technical data
    Material diameter
    0.1 to 0.6 mm*
    Winding speed
    Max. 600 m/min.
    Yarn tension
    10 to 350 cN
    Winding technology
    Parallel winding
    Tubes
    K160, K200, K250*
    Package diameter
    Max. 300 mm
    *others on request.
    Combination of all maximum values is not possible

Monofilaments, materials similar to monofilaments for e.g. fishing lines, tooth brushes, fabrics for protection against insects, packaging nets, filters

SAHM 790XE
Automatic Pirn Winder
Detail photo of an automatic pirn winder, type SAHM 790XE

SAHM 790XE

Automatic Pirn Winder
Titer
76 to 1000 dtex
Winding speed
Max. 400 m/min
Traverse length
Max. 500 mm
*others on request.
Combination of all maximum values is not possible
More
SAHM 790XE
  • Applications
    • Monofilaments, materials similar to monofilaments for e.g. fishing lines, tooth brushes, fabrics for protection against insects, packaging nets, filters
  • Advantages
    • Excellent package quality and reproducible yarn package formation by single yarn tension control
    • Zero production waste - no downtime during bobbin changeover
    • Metered yarn length
    • Allows higher production speed in the extrusion process
    • Integrated start-up winder for efficient threading during winder start up and in case of yarn break
    • Low maintenance with optimized machine design
  • Technical data
    Titer
    76 to 1000 dtex
    Winding speed
    Max. 400 m/min
    Traverse length
    Max. 500 mm
    Drive
    Frequency-controlled
    Frame
    5-tier
    Tube length
    380 to 510 mm*
    Package diameter
    Max. 180 mm
    Winding ratio
    Electronic
    Yarn tension
    15 to 100 cN
    Winding technology
    Parallel winding for cop shape
    Tube material
    Cardboard*
    Tube diameter
    Inner = 50 mm, outer = 60 mm*
    *others on request.
    Combination of all maximum values is not possible
  • Features
    • Automatic bobbin change-over on reaching one of the following criteria: yarn length, winding time, package weight, package diameter or external signal
    • Individual drives for spindle and traversing
    • Individually controlled single-traversing
    • Central process control unit (HMI touch screen) for input, display and storage of process and machine parameters
    • Yarn reserve (fixed)
    • Defined deposition of the yarn end
    • Central alarm management (e.g. yarn break, bobbin changeover)
  • Options
    • Interface to DCS (OPC-UA)
  • Monofilaments, materials similar to monofilaments for e.g. fishing lines, tooth brushes, fabrics for protection against insects, packaging nets, filters
SAHM two60
Precision Cross Winder
Winding head of a SAHM Precision Cross Winder, type two60 TAPE

SAHM two60

Precision Cross Winder
Titer
150 to 20000 dtex*
Winding speed
Max. 600 m/min
Traverse length
200, 250 or 300 mm*
*others on request.
Combination of all maximum values is not possible
More
SAHM two60
  • Applications
    • Flat and fibrillated tapes
    • Grass yarn
    • Single and bundled monofilaments
  • Advantages
    • Excellent package quality
    • Electronically controlled winding ratio
    • Modular design with dual inverter technology
    • Easy operator tape handling with minimum contact points
    • Efficient product changes by electronic input of all winding parameters
    • Central machine control by HMI II with 5,7" touch screen
    • Meter counter / doff signal
    • Minimum maintenance expenditures
  • Technical data
    Titer
    150 to 20000 dtex*
    Winding speed
    Max. 600 m/min
    Traverse length
    200, 250 or 300 mm*
    Drive
    Frequency-controlled
    Frame
    Up to 4 tiers
    Tube inside diameter
    82.55 or 90 mm*
    Tube length
    230, 290 or 330 mm*
    Package diameter
    Max. 320 mm
    Winding ratio
    Electronic
    Material width/diameter
    Monofilaments, single ends:
    ø 0.1 to 0.6 mm
    Tapes:
    single thread from 0.9 to 7 mm
    double thread starting at 2 x 0.9 mm
    *others on request.
    Combination of all maximum values is not possible
  • Options

    easyDOFFING System

    The easyDOFFING System automates processes during bobbin change-over making one-man operation possible.

  • Flat and fibrillated tapes
  • Grass yarn
  • Single and bundled monofilaments
75 years innovative winding technology
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